Description

Technical Parameters

The Plastic Moth Trap is a specialized pest-management enclosure engineered from high-density, UV-stabilized polymers designed to house pheromone or kairomone attractants.

Technical Specifications

Product Attribute	Technical Specification
Material	100% virgin HDPE, no recycled content
Compliance	REACH (EC) No 1907/2006, RoHS 2011/65/EU
UV Resistance	3% UV stabilizer, ≥85% strength after 5,000h ASTM G154
Temperature Range	-20°C to 65°C stable performance
Odor Control	Zero-VOC injection molding process
Impact Resistance	IK07, 3m drop resistance without damage

OEM Private Labeling Customization

In-Mold Labeling (IML): Client logos and barcodes are fused directly into the PP chassis during injection, ensuring identification marks withstand high-pressure chemical washdowns without degradation.

Precision Pad Printing: High-contrast, solvent-resistant epoxy inks utilized for external maintenance logs, verified to remain fully legible after 20 direct chemical wipe-downs.

Modular Mold Inserts: Interchangeable mold cavities allow rapid modification of entry slot dimensions or custom mounting brackets.

Custom Tooling Lead Time: Custom mold-to-sample lead time is completed within 35 calendar days from finalized CAD sign-off.

Supply Chain Capacity

Production Capacity: 12 automated injection molding lines deliver a verified output of 25,000 units per 24 hours to secure uninterrupted high-volume supply chains.

MOQ: 10,000 units for standard Industrial Black or Safety Yellow configurations.

Raw Material Price Stability: A permanent on-site reserve of 150 metric tons of virgin resin insulates long-term contract clients from petrochemical market fluctuations for up to 6 months.

Logistics & Packaging

4:1 Compression Nesting Design: Trap chassis nest together, engineered for a 75% shipping volume reduction compared to non-nestable alternatives.

Heavy-Duty Export Packaging: Packed 50 units per double-wall corrugated 200 lb. test carton with 200g silica gel desiccants to prevent bottom-carton crushing and saltwater humidity damage during transit.

Container Loading & Dispatch: Standard 40' HQ containers accommodate exactly 112,000 nested units on 1200mm x 800mm heat-treated ISPM-15 wooden or plastic pallets. FCL orders dispatch within 21 days from deposit verification with immediate ocean freight documentation.

GS1-128 Transport Labeling: Pallets feature 4-way visible GS1-128 shipping labels displaying exact quantities, gross weight, PO numbers, and country of origin.

Compliance & Quality Audits

Food Safety Regulatory Compliance: Molded resins meet FDA 21 CFR 177.1520 and (EU) No 10/2011 standards, certified by Intertek for safe deployment in Zone 2 food processing and storage facilities.

Metal-Detectable Option: Available compound formulation with 12% ferrous additives, enabling inline metal detectors to capture broken trap fragments down to 2mm to prevent food batch contamination.

SGS Audited ISO 9001: 2015: Manufacturing facilities operate under ISO 9001:2015 standards, audited annually by SGS, maintaining zero major non-conformances since 2021.

100% Batch Traceability: Each trap features a micro-laser etched manufacturing date, line number, and resin batch code on the interior spine for rapid supply chain recalls.

AQL 1.0 Quality Threshold: Quality control operates under strict Acceptable Quality Limit (AQL) 1.0 for major defects, guaranteeing field failure rates remain below 100 PPM.

FAQ

Q: Can I verify the SGS ISO 9001:2015 audit certificate and its current validity period?

A: Yes, our SGS certificate number and the most recent audit date (October 2025) are provided with every formal quotation, and buyers can cross-check both directly through SGS's public certificate verification portal.

Q: What does the 5,000-hour ASTM G154 UV rating translate to in actual outdoor service life?

A: Under continuous high-UV exposure (similar to Southern California or Mediterranean climates), 5,000 hours translates to roughly 3-4 years of outdoor deployment before UV stabilizer depletion becomes noticeable. In lower-UV regions such as Northern Europe, field life typically extends to 5-6 years based on customer replacement order cycles.

Q: Does the -20°C temperature rating reflect actual cold-climate or cold-storage use, not just lab specification?

A: Yes, this rating has been validated in cold-storage warehouse deployments in Canada, where traps remained structurally intact through winter cycles without cracking or brittleness at sustained sub-zero temperatures.

Q: What is the realistic lead time if I need a custom mold variation, not just standard color configurations?

A: Beyond the standard 35-day custom tooling lead time, we maintain 3 pre-approved modular cavity templates for common entry-slot modifications, which can cut lead time to as little as 18-20 days if your design fits within an existing modular framework. Fully custom cavities outside these templates still require the full 35-day cycle.

Q: What is the expected service life of the trap under real agricultural field conditions?

A: The trap typically maintains stable structural performance for around 7–9 growing seasons in open-field environments. In regions with extreme UV exposure or pesticide spraying, lifespan is closer to 6–7 seasons.

Q: Is the trap compatible with different pheromone or attractant systems?

A: It supports most commercially available moth pheromone cartridges with standard diameter ranges. Custom insert geometry can also be adjusted for non-standard lure formats.

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