Description

Technical Parameters

The Insect Sticky Roller Trap is a physical pest management solution consisting of a continuous roll of UV-stable, high-tack adhesive-coated polyethylene film.

Product Specifications

Specification	Details
Target Wavelengths	Yellow 570–585 nm for whiteflies, aphids, leafminers & fungus gnats; Blue 460–470 nm for thrips with <2% attraction to beneficial insects.
Adhesive Coating	Double-sided hot-melt adhesive, 40 g/m² coating with ±2 μm thickness tolerance.
Monitoring Grid	Optional 5 × 5 cm grid for quick pest population monitoring.
UV Stability	HDPE film with integrated pigment, no color fading for up to 180 days.
Heat Resistance	Adhesive remains stable with no dripping up to 60°C (140°F).
Adhesive Life	3% HALS UV stabilizer provides up to 12 weeks (90 days) of tackiness.
Moisture Resistance	Maintains adhesion under overhead irrigation, misting, and sulfur treatments.
Low-Temperature Performance	Flexible and effective down to 0°C (32°F).
VOC & Tack	Zero-VOC formulation with <20 mm rolling ball tack for instant insect capture.

Applications & Protection

High-Wire Greenhouse Cultivation: Installed above the canopy or between rows to capture whiteflies, aphids, and thrips in tomato and pepper crops.

Commercial Berry High-Tunnels: Positioned along perimeter fencing and inner supports to intercept migrating thrips from surrounding vegetation, preventing heavy crop damage during peak migration seasons.

Commercial Floriculture & Propagation: Mounted along bench framing for roses and gerberas for early-stage pest monitoring, reducing chemical pesticide application costs by up to 20%.

Protected Hydroponics & Leafy Greens: Fixed horizontally beneath NFT gutter channels to target shore flies and fungus gnats breeding in high-humidity root zones.

Manufacturing Capacity

1.2 Million Meters Monthly Capacity: Supported by 4 automated high-speed slot-die coating lines to ensure reliable lead times for container-level scheduled contracts.

In-House UV-Stabilized Film Extrusion: Base yellow/blue roll film manufactured on-site with a film thickness tolerance of ±3%, preventing roll snapping or stretching during high-speed mechanical installation at temperatures up to 50°C.

Dust-Controlled Packaging Zone: Slitting and shrink-wrapping executed in a Class 100,000 cleanroom, ensuring 100% active adhesive contact area.

On-Site Testing Laboratory: Factory equipped with UV weathering chambers and electronic peel testers to verify 120-day field adhesive stability and color attraction retention via accelerated aging protocols before ISO 9001:2015 batch release.

QA Inspection

Alphanumeric codes stamped on the inner core track raw material lots, production line operators, and precise manufacturing timestamps.
Inline CCD sensors on rewinding lines detect edge telescoping or tension deviations exceeding 1.5 mm, preventing line stoppages and material waste during automated tractor deployment.
Cut-and-weigh cross-checks are performed every 1,000 meters to maintain a consistent hot-melt coating weight of 40 g/m² (±2 g/m²).
Destructive retention samples are archived for 24 months, with facilities and processes regularly audited by SGS and Intertek to meet global procurement compliance.

Regulatory Compliance

Organic Input Compliance: Formulated in accordance with European Regulation (EU) 2018/848 and US National Organic Program (NOP) standards for non-chemical crop protection.

REACH & RoHS Certified: All film substrates and pressure-sensitive adhesives are verified free of Substances of Very High Concern (SVHC) and heavy metals via SGS/TÜV testing.

EPA Establishment Registration: Manufactured in an EPA-registered facility, providing official documentation to accelerate regional customs clearance and agricultural import audits.

Complete Technical Dossier: Every shipment includes comprehensive Safety Data Sheets (SDS) and migration test reports required for regulatory compliance.

FAQ

Q: How should the sticky roller trap be stored before use?

A: Store unopened rolls in a dry, shaded warehouse at 5–30°C (41–86°F) with humidity below 60%. Under these conditions, the product maintains stable adhesive performance for up to 24 months.

Q: How often should the sticky roller trap be replaced?

A: For monitoring purposes, replacement is generally recommended every 8–12 weeks. In areas with heavy insect pressure or excessive dust accumulation, replace the roll once more than 70% of the adhesive surface is covered.

Q: What is the recommended installation height?

A: Install the trap 10–20 cm above the crop canopy and raise it regularly as plants grow.

Q: How many sticky rollers are required per hectare?

A: For routine pest monitoring, 800–1,200 meters per hectare is typically sufficient. During peak infestation periods or mass trapping programs, 2,000–3,000 meters per hectare is recommended for better population suppression.

Q: What packaging options are available for bulk orders?

A: Standard rolls are individually shrink-wrapped and packed in export cartons with moisture protection. Custom roll lengths, private-label packaging, barcodes, and multilingual labels are available for OEM orders.

Q: Does climate affect trapping performance?

A: The adhesive performs reliably from 0°C to 60°C, but insect activity is primarily influenced by environmental conditions. Higher temperatures generally increase flying insect activity, resulting in faster trap coverage and more frequent replacement.

Q: Can the sticky roller trap be used together with biological control insects?

A: Yes. The blue and yellow color formulations are designed for selective attraction, and proper placement away from beneficial insect release points helps minimize unintended capture while supporting integrated pest management programs.

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